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FC5754 Datasheet(PDF) 16 Page - First Silicon Co., Ltd |
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FC5754 Datasheet(HTML) 16 Page - First Silicon Co., Ltd |
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16 / 19 page ![]() FC5754 2014. 11. 04 16/19 Revision No : 0 approximate current at a given ambient temperature can be approximated by: JA BAT A o BAT V VIN T C I ∗ − − = ) ( 120 Using the previous example with an ambient temperature of 70oC, the charge current will be reduced to approximately: mA I A C C W C C C I BAT o o o o o BAT 384 / 130 50 / 100 ) 7 . 3 5 ( 70 120 = = ∗ − − = Moreover, when thermal feedback reduces the charge current, the voltage at the PROG pin is also reduced proportionally as discussed in the Operation section. It is important to remember that FC5754 applications do not need to be designed for worst-case thermal conditions since the IC will automatically reduce power dissipation when the junction temperature reaches approximately 120oC. Thermal Considerations Because of the small size of the SOT package, it is very important to use a good thermal PC board layout to maximize the available charge current. The thermal path for the heat generated by the IC is from the die to the copper lead frame, through the package leads, (especially the ground lead) to the PC board copper. The PC board copper is the heat sink. The footprint copper pads should be as wide as possible and expand out to larger copper areas to spread and dissipate the heat to the surrounding ambient. Feedthrough vias to inner or backside copper layers are also useful in improving the overall thermal performance of the charger. Other heat sources on the board, not related to the charger, must also be considered when designing a PC board layout because they will affect overall temperature rise and the maximum charge current. Increasing Thermal Regulation Current Reducing the voltage drop across the internal MOSFET can significantly decrease the power dissipation in the IC. This has the effect of increasing the current delivered to the battery during thermal regulation. One method is by dissipating some of the power through an external component, such as a resistor or diode. Example: An FC5754 operating from a 5V wall adapter is programmed to supply 1A full-scale current to a discharged Li-Ion battery with a voltage of 3.7V. Assuming θJA is 100oC/W, the approximate charge current at an ambient temperature of 25oC is: mA W C V V C C I o o o BAT 730 / 100 ) 7 . 3 5 ( 25 120 = ∗ − − = By dropping voltage across a resistor in series with a 5V wall adapter (shown in Figure 2), the on-chip power dissipation can be decreased, thus increasing the thermally regulated charge current JA BAT CC BAT S o o BAT V R I V C C I ∗ − − − = ) ( 25 120 Solving for IBAT using the quadratic formula. ] ) 120 ( 4 ) ( ) [( 2 1 2 JA A o CC BAT S BAT S CC BAT T C R V V V V R I − − − − − = (Note: Large values of RCC will result in no solution for IBAT This indicates that the FC5754 will not generate enough heat to require thermal regulation ) Using RCC = 0.25Ω, VS = 5V, VBAT = 3.7V, TA = 25°C and JA = 100°C/W we can calculate the thermally regulated charge current to be: IBAT = 879.5mA While this application delivers more energy to the battery and reduces charge time in thermal mode, it may actually lengthen charge time in voltage mode if VIN becomes low enough to put the FC5754 into dropout. This technique works best when RCC values are minimized to keep component size small and avoid dropout. Remember to choose a resistor with adequate power handling capability. VIN Bypass Capacitor Many types of capacitors can be used for input bypassing, however, caution must be exercised when using multilayer ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capacitors, high voltage transients can be generated under some start-up conditions, such as connecting the charger input to a live power source. Adding a 1.5Ω resistor in series with an X5R ceramic capacitor will minimize start-up voltage transients. Charge Current Soft-Start The FC5754 includes a soft-start circuit to minimize the inrush current at the start of a charge cycle. When a charge cycle is initiated, the charge current ramps from zero to the full-scale current over a period of approximately 100us. This has the effect of minimizing the transient current load on the power supply during start-up. Figure 2. A Circuit to Maximize Thermal Mode Charge Current θ θ θ θ |
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