411- 1097

Double Action Hand Crimping Tools 525690 and 525691

Rev D

4

of 7

Tyco Electronics Corporation

Splice insulation (a) or insulation barrel (b) is in contact

with wire insulation

Figure 6

Insulation barrel is in firm contact with wire insulation

Correct color code, dot code, and tool combination

Wire size is within wire size range stamped on terminal

tongue

Crimp is centered on wire barrel

Conductor end is flush with, or extends beyond, end of

wire barrel

Conductor end is against the wire stop, or is at least

flush with or extends slightly beyond wire barrel

Wire insulation does not enter wire barrel

No nicked or missing wire conductor strands

No flash or extruded insulation

Correct color code, dot code, and tool combination (dot

coding disappears from sealed splices when heat sealed)

Wire insulation does not enter wire barrels

No nicked or missing conductor strands

Crimp is centered on wire barrel

PIDG Terminals and PLASTI--GRIP Terminals

Dot Code (1 or 2 Dots) Must Appear on All Crimps

Wire Stop

Wire Stop

1

2

3

4

5

6

7

8

Conductor end is against wire stop, or is at least flush

with or extends slightly beyond wire barrel

1

2

3

4

5

6

7

8

Crimp Inspection

PIDG Butt Splices

PLASTI--GRIP Butt Splices

1

Wire size is within wire size range stamped on center

of splice

3

2

4

5

7

8

6

3

3

5

6

2

4

1a

7

8

6

4

6

2

1b