29

JBX Series

Push-Pull Connectors

Specifications MIL-C-22520 / 7.01

Contacts 0.7 mm - 0.9 mm

and 1.3 mm

MIL P/N - SOURIAU P/N

Supplier P/N

MIL-22520/7-01

DANIELS: MH860

Specifications MIL-C-22520 / 7.01

Contacts 1.6 mm and 2 mm

MIL P/N SOURIAU P/N

Supplier P/N

MIL-22520/1-01

DANIELS: AF8

Buchanan: 615708

Crimping tool

Turret with locator for pin and socket 1.6 mm and 2 mm contacts

Shell size

Ø Contact

AWG

Male & female contacts

SOURIAU P/N

DANIELS P/N

ASTRO P/N

2

1.6

14 - 16 - 18

JBX 2 OUT LT16

TH 564

650 - 030

2

12 - 14 -16

JBX 2 OUT LT20

TH 565

650 - 031

3

1.6

14 -16 - 18

JBX 3 OUT LT16

TH 566

650 - 038

2

12 - 14 - 16

JBX 3 OUT LT20

TH 567

650 - 035

b. If using clipped solder contacts, prep each wire with flux and then tin dip each exposed wire end. Next pre-load a piece of

heat shrink onto the wire (Individual heat shrink tubes are optional). Solder each wire to the solder cup end of the contact. To

avoid shorts, make sure that no solder comes in contact with any other contact or wire on the connector. After the contact

has been soldered to the wire, check each contact to insure that the contact is securely soldered to the wire. Slide the

pre-loaded heat shrink over the solder joint and shrink into place. Do not over-heat the solder joint area as it can cause the

solder to re-flow or it could burn the wire insulation.

5. If inserting terminated contacts:

a. Starting with the interface end of the contact, insert each contact into the backside of the insulator that has the

position loading path indicator (worm) on it. Start with the end of the position loading path indicator (worm) that has

the half circle on it (Position #1). Then follow the position loading path indicator (worm) around the insulator. You will

go counter clockwise if using a male contact and clockwise if using a female contact (see diagram below for the posi-

tion loading path indicator (worm) layout). If the connector as center contacts, it is some times easier to start at the end

of the position loading path indicator (worm) (last position) and work backwards. This is up to the assembler and the

process used to insert the contacts. Make sure not to bend the contact when inserting it into the insulator. It is extremely

important that the contact is seated in the insulator for the connector to function properly. The contact should click/snap

into place when seated. Check each contact for proper seating.

6. Removal of contacts:

Using the proper extraction tool (See FIGURE 6.A), insert the tool over the front of the contact and push contact out. Failure

to use the proper extraction tool can result in damage to the contact.

Figure 4.A