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ISL6334DIRZ Datasheet(PDF) 23 Page - Renesas Technology Corp |
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ISL6334DIRZ Datasheet(HTML) 23 Page - Renesas Technology Corp |
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23 / 28 page ![]() ISL6334D FN6802 Rev 4.00 Page 23 of 28 Apr 29, 2016 schematics, bills of materials and example board layouts for all common microprocessor applications. Power Stages The first step in designing a multiphase converter is to determine the number of phases. This determination depends heavily upon the cost analysis, which in turn depends on system constraints that differ from one design to the next. Principally, the designer will be concerned with whether components can be mounted on both sides of the circuit board; whether through-hole components are permitted; and the total board space available for power supply circuitry. Generally speaking, the most economical solutions are those in which each phase handles between 15A and 25A. All surface mount designs will tend toward the lower end of this current range. If through-hole MOSFETs and inductors can be used, higher per-phase currents are possible. In cases where board space is the limiting constraint, current can be pushed as high as 40A per phase, but these designs require heat sinks and forced air to cool the MOSFETs, inductors and heat-dissipating surfaces. MOSFETs The choice of MOSFETs depends on the current each MOSFET will be required to conduct; the switching frequency; the capability of the MOSFETs to dissipate heat; and the availability and nature of heatsinking and air flow. LOWER MOSFET POWER CALCULATION The calculation for heat dissipated in the lower MOSFET is simple, since virtually all of the heat loss in the lower MOSFET is due to current conducted through the channel resistance (rDS(ON)). In Equation 21, IM is the maximum continuous output current; IP-P is the peak-to-peak inductor current (see Equation 1); d is the duty cycle (VOUT/VIN); and L is the per-channel inductance. An additional term can be added to the lower-MOSFET loss equation to account for additional loss accrued during the dead time when inductor current is flowing through the lower-MOSFET body diode. This term is dependent on the diode forward voltage at IM, VD(ON); the switching frequency, fsw; and the length of dead times, td1 and td2, at the beginning and the end of the lower-MOSFET conduction interval respectively. Thus the total maximum power dissipated in each lower MOSFET is approximated by the summation of PLOW,1 and PLOW,2. UPPER MOSFET POWER CALCULATION In addition to rDS(ON) losses, a large portion of the upper MOSFET losses are due to currents conducted across the input voltage (VIN) during switching. Since a substantially higher portion of the upper MOSFET losses are dependent on switching frequency, the power calculation is more complex. Upper MOSFET losses can be divided into separate components involving the upper MOSFET switching times; the lower MOSFET body-diode reverse-recovery charge, Qrr; and the upper MOSFET rDS(ON) conduction loss. When the upper MOSFET turns off, the lower MOSFET does not conduct any portion of the inductor current until the voltage at the phase node falls below ground. Once the lower MOSFET begins conducting, the current in the upper MOSFET falls to zero as the current in the lower MOSFET ramps up to assume the full inductor current. In Equation 23, the required time for this commutation is t1 and the approximated associated power loss is PUP,1. At turn-on, the upper MOSFET begins to conduct and this transition occurs over a time, t2. In Equation 24, the approximate power loss is PUP,2. A third component involves the lower MOSFET’s reverse recovery charge, Qrr. Since the inductor current has fully commutated to the upper MOSFET before the lower MOSFET’s body diode can draw all of Qrr, it is conducted through the upper MOSFET across VIN. The power dissipated as a result is PUP,3 and is approximated in Equation 25: Finally, the resistive part of the upper MOSFET’s is given in Equation 26 as PUP,4. The total power dissipated by the upper MOSFET at full load can now be approximated as the summation of the results from Equations 23, 24, and 25. Since the power equations depend on MOSFET parameters, choosing the correct MOSFETs can be an iterative process involving repetitive solutions to the loss equations for different MOSFETs and different switching frequencies, as shown in Equation 26. Current Sensing Resistor The resistors connected to the ISEN+ pins determine the gain in the channel-current balance loop and set the overcurrent trip point. Select values for these resistors by using Equation 27: Where RISEN is the sense resistor connected to the ISEN+ pin, N is the active channel number, RX is the resistance of the current sense element, either the DCR of the inductor or RSENSE depending on the sensing method, and IOCP is the desired overcurrent trip point. Typically, IOCP can be chosen to be 1.2x the maximum load current of the specific application. With integrated temperature compensation, the sensed current signal is independent on the operational temperature of the PLOW 1 rDS ON IM N ------ 2 1d – ILP-P 2 1d – 12 ------------------------------------ + = (EQ. 21) PLOW 2 VDON fsw IM N ------ IP-P 2 ---------- + t d1 IM N ------ IP-P 2 ---------- – td2 + = (EQ. 22) PUP 1, VIN IM N ------ IP-P 2 ---------- + t1 2 ---- fS (EQ. 23) PUP 2 , VIN IM N ------ IP-P 2 ---------- – t2 2 ---- fS (EQ. 24) PUP 3, VIN Qrr fS = (EQ. 25) PUP 4, rDS ON IM N ------ 2 d IP-P 2 12 ----------d + (EQ. 26) RISEN RX 105 10 6 – --------------------------- IOCP N -------------- = (EQ. 27) |
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